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MITSUBISHI INTELLIGENT POWER MODULES
PM800HSA120
FLAT-BASE TYPE INSULATED PACKAGE
A D
BB
TYP DD
R (2 REQD) AA E B
X
12 3 4 5
W S (4 HOLES) T F L
TYP Q
K
V SQ.(5 PLACES) TYP
M H J G
VI
1 Rref 1.5 OHM Rfo VCC FO SR IN C1 300 pf GND TEMP OUT1 OUT2 SENS SINK AMP
FO 5 SR 2 CI 3
VC 4
Outline Drawing and Circuit Diagram
Dimensions A B C D E F G H J K L M N P
Inches 3.94 5.20 1.33 3.230.010 4.330.010 2.84
Millimeters 100.0 132.0 33.7 82.00.25 110.00.25 72.0 36.0+1/-0.5 13.5 1.5 4.4 3.8 1.5 9.0 13.5
Dimensions Q R S T U V W X AA BB CC DD
Inches 0.10 M8 Metric 6.5 0.24 0.26 0.25 0.20 1.97 0.71 0.55 0.39 1.14.
1.42+0.04/-0.02 0.53 0.06 0.17 0.15 0.06 0.35 0.53
E
CC P C
C
Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices.
C
Tm
Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM800HSA120 is a 1200V, 800 Ampere Intelligent Power Module.
Type PM Current Rating Amperes 800 VCES Volts (x 10) 120
E
Millimeters 2.54 M8 6.5 26.0 6.5 0.64 5.0 50.0 18.0 14.0 10.0 29.0
Sep.2000
MITSUBISHI INTELLIGENT POWER MODULES
PM800HSA120
FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Symbol Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M6 Mounting Screws Mounting Torque, M8 Main Terminal Screws Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) Tj Tstg TC -- -- -- VCC(prot.) Viso Ratings -20 to 150 -40 to 125 -20 to 100 3.92 ~ 5.88 8.83 ~ 10.8 1170 800 2500 Units C C C N*m N*m Grams Volts Vrms
Control Sector
Supply Voltage Applied between (V 1-VC) Input Voltage Applied between (C 1-VC) Fault Output Supply Voltage (Applied between Fo-Vc) Fault Output Current (Fault Current of FO Terminal) VD VCIN VFO IFO 20 10 20 20 Volts Volts Volts mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) Collector Dissipation VCES IC ICP PC 1200 800 1600 4630 Volts Amperes Amperes Watts
Sep.2000
MITSUBISHI INTELLIGENT POWER MODULES
PM800HSA120
FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, T j = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection OC SC t off(OC) OT OTr Supply Circuit Under Voltage Protection UV UV r Supply Voltage Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage PWM Input Frequency Fault Output Current VD ID VCIN(on) VCIN(off) f PWM IFO(H) IFO(L) Minimum Fault Output Pulse Width SR Terminal Output Voltage tFO VSR -20C Tj 125C, VD = 15V -20C Tj 125C, VD = 15V VD = 15V Trip Level Reset Level Trip Level Reset Level Applied between V1-VC VD = 15V, VCIN = 5V, V1-VC Applied between C1-VC Applied between C1-VC 3- Sinusoidal VD = 15V, VFO = 15V VD = 15V, VFO = 15V VD = 15V -20C Tj 125C, Rin = 6.8k 1060 1350 -- 100 85 11.5 -- 13.5 -- 1.2 1.7 -- -- -- 1.0 4.5 1300 1700 5 110 95 12.0 12.5 15 23 1.5 2.0 15 -- 10 1.8 5.1 -- -- -- 120 105 12.5 -- 16.5 40 1.8 2.3 20 0.01 15 -- 5.6 Amperes Amperes s C C Volts Volts Volts mA Volts Volts kHz mA mA ms Volts
Sep.2000
MITSUBISHI INTELLIGENT POWER MODULES
PM800HSA120
FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VEC VCE(sat) VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C Emitter-Collector Voltage Collector-Emitter Saturation Voltage -IC = 800A, VD = 15V, VCIN = 5V VD = 15V, VCIN = 0V, IC = 800A, Tj = 25C VD = 15V, VCIN = 0V, IC = 800A, Tj = 125C Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 5V VCC = 600V, IC = 800A Tj = 125C 0.5 -- -- -- -- 1.4 0.2 0.4 3.0 0.6 2.5 0.4 1.0 4.0 1.1 s s s s s -- 2.3 3.3 Volts -- -- -- -- -- -- 2.6 2.5 1.0 10 3.5 3.5 mA mA Volts Volts
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)F Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Case to Fin Per Module, Thermal Grease Applied Min. -- -- -- Typ. -- -- -- Max. 0.027 0.045 0.022 Units C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Symbol VCC VD Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time VCIN(on) VCIN(off) f PWM tdead Condition Applied across C1-E2 Terminals Applied between V1-VC Applied between C1-VC Applied between C1-VC Using Application Circuit Input Signal Value 0 ~ 800 15 1.5 0 ~ 0.8 4.0 ~ VSR 5 ~ 20 4.0 Units Volts Volts Volts Volts kHz s
Sep.2000
MITSUBISHI INTELLIGENT POWER MODULES
PM800HSA120
FLAT-BASE TYPE INSULATED PACKAGE
SATURATON VOLTAGE CHARACTERISTICS (TYPICAL)
COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL)
OUTPUT CHARACTERISTICS (TYPICAL)
3.0
COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE, VCE(sat), (VOLTS)
3.0
COLLECTOR CURRENT, IC, (AMPERES)
800
Tj = 25oC VCIN = 0V
VD = 17V 15
600
13
2.0
2.0
400
1.0
VD = 15V VCIN = 0V Tj = 25C Tj = 125C
1.0
IC = 800A VCIN = 0V Tj = 25C Tj = 125C
200
0 0 200 400 600 800 1000
COLLECTOR CURRENT, IC, (AMPERES)
0 0 13 15 17
SUPPLY VOLTAGE, VD, (VOLTS)
0 0 1.0 2.0 3.0
COLLECTOR-EMITTER VOLTAGE, VCEsat, (VOLTS)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING TIMES, tc(on), tc(off), (s)
toff
REVERSE RECOVERY TIME, trr, (s)
SWITCHING TIMES, ton, toff, (s)
VCC = 600V VD = 15V Inductive Load Tj = 25C Tj = 125C
Irr
100
trr
102
100
ton
100
tc(off) tc(on)
10-1 102
VCC = 600V VD = 15V Inductive Load Tj = 25C Tj = 125C
10-1
103
COLLECTOR CURRENT, IC, (AMPERES)
103
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-2 102
VCC = 600V VD = 15V Inductive Load Tj = 25C Tj = 125C
101
103
100 104
COLLECTOR REVERSE CURRENT, -IC, (AMPERES)
DIODE FORWARD CHARACTERISTICS
COLLECTOR REVERSE CURRENT,-IE, (AMPERES)
103
VD = 15V VCIN = 5V Tj = 25C Tj = 125C
102
101 0 1.0 2.0 3.0
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
Sep.2000
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
101
101
101
103
MITSUBISHI INTELLIGENT POWER MODULES
PM800HSA120
FLAT-BASE TYPE INSULATED PACKAGE
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
101
101
100
100
10-1
10-1
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.027C/W
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)F = 0.045C/W
10-3 10-3
10-2
10-1
TIME, (s)
100
10 1
10-3 10-3
10-2
10-1
TIME, (s)
100
10 1
OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL)
OVER CURRENT TRIP LEVEL VS. TEMPERATURE DEPENDENCY (TYPICAL)
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL)
1.2
OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED)
Tj = 25C
1.4
1.2
1.2
1.0
1.0
1.0
0.8
0.8
0.8
VD = 15V
VD = 15V
0 0 13 15 17
SUPPLY VOLTAGE, VD, (VOLTS)
0 20 100 180
JUNCTION TEMPERATURE, Tj, (C)
0 20 100 180
JUNCTION TEMPERATURE, Tj, (C)
CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDANCY (TYPICAL)
15
UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS)
VD = 15V UVt UVr
13
11
0 20 100 180
JUNCTION TEMPERATURE, Tj, (C)
Sep.2000

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